Magnetic Separator

We are also engaged in manufacturing and supplying a wide range of Magnetic Separators. These separators are manufactured using a powerful ceramic magnet with strong coercive. This ensures high levels of purity during the process of separation.

Features:

• High efficiency
• Low maintenance
• The hopper is provided with a regulator, helps in controlling flow of the fall of material
• The reduction gear helps in reducing speed

Owing to our expertise in this domain, we have been able to provide the customers with a comprehensive assortment of Wet Drum Magnetic Separator. Our range is widely used for removing fine magnetic components from liquids of low viscosity & concentration.

Features:

• Wet drum magnets have high magnetic recovery and discharge
• The feed slurries recover the magnetic
• It is available in single or multiple drum applications
• Recover magnetic solids in as clean as a magnetic concentrate
• Permanent magnet assembly eliminates coil burn-outs
• The magnet/pole elements are bolted to a mild steel shaft
• The drum is made from thick stainless steel for long service life
• Wet drum separators are available in a different configuration like a single drum, double drum, and multiple drums. In double drum, two separators are arranged back to back with a common feedback
• Longer service life
• Feed slurries recover the magnetic
• High magnetic recovery and discharge
• Magnet/pole elements bolted to a mild steel shaft
• Permanent magnet assembly eliminates coil burn-outs
• Recovers magnetic solids in clean magnetic concentrates

Available in varied configurations of single, double & multiple drums, the range operated on the following principle:

• The liquid to be treated flows through a semi-circular separating chamber that is fitted beneath the stainless steel drum that attracts the magnetic particles
• Further, a high-gradient magnetic field is created by a cylinder incorporating permanent magnetic discs within the drum
• These permanent magnetic discs generate strong field gradients that are required for successful separation

General Principles:

• The liquid flows through a semi-circular separating chamber beneath a stainless steel drum to which the magnetizable particles are attracted. The strong, high-gradient magnetic field is created by a cylinder consisting of permanent magnetic discs positioned within the drum. These special permanent magnets generate particularly high field gradients which are necessary for successful separation, as is the need with all Magnetic-Separators.
• For recovering Magnetic/Ferro-silicon in dense media plants and iron ores, wet drum separators are mainly used. They remove contamination from the product stream, increasing product purity and plant productivity. In the applications where the product purity is most essential, the wet drum separators can use powerful Rare Earth Magnets, which can remove very fine and weak contaminants even from dense materials.
• The Wet Drum Magnetic Separator is used to remove very fine magnetisable components from low concentration, low-viscosity liquids. The wet separator is intended for use in the metal processing industry and for the treatment of preconcentrates extracted from the high gradient magnetic filter.
• The liquid flows through a semicircular separating chamber beneath a stainless steel drum to which the magnetisable particles are attracted. The strong, high-gradient magnetic field is created by a cylinder consisting of permanent magnetic discs positioned within the drum. These special permanent magnets generate particularly high field gradients which are necessary for successful separation, as is the need with all magnetic separators. Wet drum magnets have high magnetic recovery and discharge The feed slurries recover the magnetic. It is available in single or multiple drum applications. The drum is made from thick stainless steel for long service life. Wet drum separators are available in different configuration like single drum, double drum and multiple drum.

We are a well-known firm engaged in manufacturing and supplying Inline Magnetic Separator. At our end, these products are manufactured using ultramodern machines and instruments. These products are provided with a hollow rotating cylindrical drum, that rotates to extract the magnetic particles. To ensure the flawlessness of the product, these are stringently examined on varied grounds, post-production.

Features:

• Drum consists of high coercivity modern anisotropic permanent magnets
• Strong & rugged construction
• Automatic separation of iron impurities
• Completely enclosed design to avoid dusting and pollution

• Excel Magnetics is involved in the manufacturing of inline magnetic separators. Our inline magnetic separators are installed in the feed lines such as at the outlet of elevator, screw conveyor etc. We manufacture inline magnetic separators in two configurations: Flanged type Inlet and outlet connections are provided. The Magnetic Drum incorporates High Intensity strontium / Rare Earth Magnets. These are widely used for Cattle Feed Plants, Flour Mills, Rice Mill, Minerals, Refractories, Glass and many other Products.

Application:

• Cattle feed plants
• Mineral industries
• Refractories
• Glass industries
• Rice mills
• Flour mills

We are a coveted firm engaged in offering Pipe Line Magnetic Separator the-the valuable clients. Our professionals design these separators to extract tramp iron pieces from the different material during the conveying process to prevent damages. Installed with high coercively permanent magnets, these products are easy to install and enable excellent removal of unwanted contaminants. We offer these magnetic separators in different specifications to meet the different demands of the clients.

Features:

• Easy installation
• Low maintenance cost
• Strong construction

• Durability And Reliability
• The Best Grade Materials
• Latest Features In The Machine
• Best Rates In The Industry
• Long Machine Life

• Excel Magnetics offers Prong Magnets or Prong Magnetic separators for heavy-duty large volume liquid and semi-liquid line flow systems.We offer prong magnets for liquid/slurry materials, T-trap magnetic separators. In stainless steel permanent magnet tubes the T-Trap employs a slip in cage. In magnet tubes the captured tramp metal particles migrate to the rear of the tubes where they remain protected from wash - off until the tubes are cleaned. The magnet cage has positioning lungs that meet with locating recesses in the body of the T-Trap preventing rotation as fluid flows through the trap. Having a top access bolt on steel plate and seal, the T-Trap is easy to clean. With the top the magnet cage is simply lifted out, wiped clean and reinstalled. We offer prong magnets in 7 standard line size.

• Choose from our Range of Magnetic Filters to Guarantee the Elimination of Unnecessary Metallic Particles Industrial machines need to be of the best quality and the ones that we offer at Excel Machines are of the best. We stand behind the products and equipment that we offer and have the widest range of machinery for all kinds of industries. The magnetic filters that we offer are used in a variety of industries and help to separate or sort the impurities or contaminants from the main product. When minerals, various metals and even products containing ferrous impurities or particles need to be cleaned then our magnetic filters are the best choice. These magnetic filters have been designed to fit over a variety of machines and can also be used independently for filtering purposes. The filter body is easy to remove and to clean as well. The low maintenance and easy usage of our machines has made us a well known name in the industry.

• We are constantly in¿¿¿novating and rethinking our products. By keeping abreast of the various industries and the practical ways that the filters can be used we assure our clients of constantly updated designs and features. The materials used in the manufacture of our equipment are of the best and the latest international technology is employed as well. Each and every equipment that we manufacture is put through a stringent quality check and is tested many times before it is installed for the customer. Let our experts take you through the products that best suit your individual requirements. There will be something suitable among our range or we can easily customize a machine specific to your needs. From technical advice to 24x7 customer service we have it all as we understand that most manufacturing processes cannot stop. Watch how your productivity increases and reduces the load of manpower with a cost effective precision. Ask for our no obligation quote and decide for yourself.

In order to cater to the diversified demands of the customers, we are engaged in bringing forth a comprehensive assortment of Multi-Stage Drum Separators. Specifically demanded high purifying applications.

Features:

• Excellent performance
• Low maintenance
• High strength
• Robustness

• Triple & Multi Drum Type Magnetic Separators are available for highest purity.
• The Permanent Drum Separators are available in standard drum diameters of 300 mm to 1200mm width range from 300 mm to 2500 mm. Other sizes can be made as special to your requirement. The larger the diameter and width of the drum the greater is the volume of material which can be hand land.
• These are generally manufactured as custom made where the separation is required to the highest purity of material .The material to be made free of iron particles is passed over the first magnetic drum and again in continuos process fed to the second and similarly to the third. This process ensures the purity of the material of the highest order.

Magnetic Roller Separator are designed to remove micro iron or para-magnetic material from mineral and ceramic raw material.

• A ferrite based permanent magnetic roll assembly of lower strength is also available for some applications.
• Glass raw material cleaning, Silica sand, Quartz, Feldspar, Dolomite, etc. Synthetic Graphite, Graphite upgrading.
• Beneficiation of iron ore.
• Recovery of metals from slag.
• Abrasive, Refractory & Ceramic raw material beneficiation, Alumina, Silicon carbide, Magnetite Quartz, magnetite etc.
• Selective separation of garnet/ ilmenite, rutile / zircon.

• Manually / Electric operated
• Strong frame
• Easy operated

• Low maintenance
• Dust free
• Noiseless processing

We are instrumental in offering high grade Over Band Magnetic Separator. These products are designed with rollers that are attached to a conveying belt. The separator continuously rotates to offer excellent removal of the tramp iron and other ferrous contaminants using highly effective magnets. Easy to install, the magnetic poles of the separators are provided with a non-magnetic stainless steel plate covering.

Some other separators used are given below:

• Hinged strip magnets
• Heep field plate magnets
• Strip magnets
• Conveyor head rollers

Specifications:

• Two U-section pieces are attached to the Magnet by fastening ears and supporting bearings of drums
• Drums are provided with shafts mounted on removable hubs
• All bearings offered with stakes to tighten the belt
• Belt is driven through reduction gear coupled to geared motor / electric motor with vee- belts
• Magnet is fabricated using high-intensity strontium ferrite magnets and acclaimed for high magnetic power
• Offered with non - magnetic stainless steel plate for covering the magnet poles
• No requirement of electrical supply
• Minimal maintenance
• Five type of Separators redesigned for operation at a predetermined working gap over the conveyor: 100, 150, 200, 250 and 300 mm

Uses:

• Eliminating tramp metal from the products carried through Belt Vibratory feeders Inclined planes
• Protection of machines like shredders, crushers and many more for removal of ferrous particles and purifying the products

Description:

• Over Band Magnetic Separators are designed to eliminate tramp metal from the product carried by belt, Used in Recycling, quarrying and heavy industries.
• Positioned above flat or trough type conveyors to continuously removed tramp iron and other ferrous contamination from bulk items. Large permanent magnetic packs generate deep penetrating magnetic flux fields.
• The Magnet is made of High Intensity Strontium Ferrite Magnets and Rare Earth magnet are guaranteed for the Magnetic Power through out the life of installation. A Non - Magnetic Stainless steel Plate is provided to cover the poles of Magnet. There is no need for any electrical supply or maintenance.
• Rubber belt is driven around two rollers with the magnetic pack positioned in the centre. Other separators used over conveyor belts include: conveyor head rollers, strip magnets, hinged strip magnets, deep field plate magnets